Technology for peat and substrates

Transport routes

Sorting and crushing

Peat Substrate Mixing Line

Packaging of peat and peat substrates

Peat brick shredding line

Technology for peat and substrates

To view our equipment in a manufacturing flowchart, open this page on a laptop or desktop computer.

• Unloading and sorting
• Mixing
• Big-bale packaging
• Bagging and palletizing
• Shredding of peat bricks

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Unloading of extracted peat from wagons

Receiving hoppers situated below ground level and serves to unload peat from special railway peat tipper wagons. The extracted peat is tipped into two hoppers equipped with moving floor (rubber conveyor belt). These moving floors convey unloaded peat onto a cross belt…

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Dosing hopper

Dosing hoppers are made in several different volume sizes: 5, 8, 10, and 12 m3. The dispenser stores the material and dispenses it onto transport routes for further processing. The dispenser consists of a hopper with movable bottom, agitator (fluffer) and gate, all…

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Diverting drop gate

Linka míchání rašelinových substrátů končí naskladňovacím dopravníkem se shazovacími hradítky, která zajišťují sypání substrátu do velkoobjemových zásobních násypek balicí linky. Hradítko se umisťuje na vodorovnou část pásového dopravníku nad zásobník, do kterého se má…

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Pallet roller conveyor

We manufacture pallet roller conveyors in non-weighted and weighted modifications.

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Dispatch pallet sorting conveyor

The dispatch pallet sorting follows the wrapping machine, and it is at the very end of the production line. It consists of a roller driven track and 2 sectors for buffering of 4 pallets with the same type of product. It is a combination of roller and chain tracks and…

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Magnetic separator

The magnetic separator is mounted on a suspended structure above the conveyor belt. It is used to remove metal parts that could damage the following technology. These include various bolts, screws and debris from mining equipment contaminating the raw materials during…

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Rotating star screen

Hvězdicová rotační síta se používají na třídění rozličných materiálů, např. zemin, písků, kompostů, rašelin, směsných odpadů, alternativních paliv (TAP, RDF, apod.), uhlí, škváry, různých drtí (stavebních, pryžových, drcených pneumatik, dřevěných, štěpky, peletek) a…

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Hammer mill – MH

The MH450 hammer mill is designed for grinding roofing materials (roof tiles), ceramic bricks (for clay production), fragile materials, glass, plastics, ceramics, printed circuits, etc. It has a robust design.

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Belt conveyor

Belt conveyors are designed to transfer bulk materials in horizontal or inclined direction using special belts up to 30° angle. Conveyors used for distribution of bulk materials within a warehouse are equipped with a belt tripper. The conveyor is designed as modular …

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Angled conveyor

The angled conveyor is technically based on a belt conveyor. At some point, the conveyor "breaks" at an angle of several degrees to ensure that the conveyor dump enters the next machine where it is not possible to use an inclined conveyor for space reasons.

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Homogenization and volume measurement

The homogenization unit monitors the volume of input raw materials and their correct dosage and the control system doses the fertilizer quantity accordingly. This ensures the accuracy of the fertilizer quantity in each volume batch of substrate.

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Application of solid micro-components (micro-dispenser)

The bulk fertilizer dispenser (micro-dispenser) consists of a steel hopper, a short conveyor - feeder, which is under the hopper, and a weighing frame on which the hopper and conveyor are placed. The device is made of stainless steel. The feeder can be vibrating, belt…

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Limestone storage tank (silo)

AGRO CS supplies its technologies with silos made by domestic subcontractors (Czech Republic) with proved record of experience and durability or silos manufactured at the location where the technology is supplied.

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Dosage of limestone, bentonite and perlite

Medium-sized dispensers are used to dispense these additives on the same principles as micro-dispensers, but are larger in design. The feeders are belt or screw type. The refill of the hopper is done manually by the operator from the stacked bags. The raw material is…

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Spraying water and liquid fertilizer

Water spraying is used to reduce dustiness and achieve optimum moisture content of the mixed substrates. The spray nozzles are connected to a local process water source. The spray rate is adjusted and controlled by a flow meter and the rate is determined by the recipe.…

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Blending (mixing) discs

The blending discs are placed behind each other perpendicular to the belt on a longitudinal shaft that guides them in the direction of the material flow above the conveyor belt. Their task is to pre-mix the sandwiched substrate on the belt, thus preparing it for final…

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Drum mixer

A drum mixer is used for continuous mixing of the substrates. It is a rotating horizontal cylinder driven by 2 electric geared motors. The axis of rotation of the mixer is inclined from the inlet of the raw materials towards the outlet. Inside the cylinder, paddles are…

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Big bale press

A stationary bale press is used to pack the sorted peat and peat substrates into large-volume big bales. The peat of the appropriate fraction is loaded with a wheeled front loader or dropped through diverting drop gate into the hopper of the baler. The hopper is…

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Automatic bagging (filling) machine

The substrate to be bagged is conveyed by an inclined belt conveyor to the buffer hopper of the bagging machine. Several packaging machines with supply paths can be installed in the line.

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Palletizing

Palletizing, or placing bags on pallets, can be semi-automatic, fully automatic or robotic.

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Wrapping bags on pallets

AGRO CS does not manufacture wrapping machines, but our engineering team with its experience integrates machines of other manufacturers into our peat processing projects. The choice of wrapping or stretch hood depends on the customer's requirements and shelf life of…

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Receiving dosing hopper

The receiving dosing hopper feeds the raw peat bricks to the shredder. The material is loaded into the hopper by a front wheel loader. The hopper sits on a  a support frame, under which a speed-controlled conveyor belt is placed. The hopper and the conveyor are made of…

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Four-shaft shredder with two drives – SQT

Peat shredding is provided by a four-shaft rotary shredder with knives driven by two electric gearboxes.

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